How to make Homemade Arby’s Roast Beef Sandwich

Recreate the flavors of Arby’s in the comfort of your kitchen! This recipe gives you tender, flavorful roast beef topped with melty provolone cheese and tangy Arby’s sauce.

Ingredients:

  • 2 lbs. beef roast (eye of round or sirloin)
    Tip: Eye of round is closest in texture to Arby’s roast beef, but sirloin works well for extra flavor.
  • 1 tablespoon garlic powder
  • 1 tablespoon onion powder
  • 1 teaspoon black pepper
  • 1 teaspoon salt
  • 1 teaspoon paprika
    Paprika adds a subtle smokiness that enhances the roast beef flavor.
  • 1 cup beef broth
    This keeps the roast moist during cooking.
  • 4 sandwich buns (or hoagie rolls)
  • Sliced provolone cheese (optional)
  • Arby’s sauce (homemade or store-bought)

Instructions:

1. Preheat the Oven

  • Preheat your oven to 275°F (135°C). This low and slow approach will help tenderize the meat and develop deep flavors.

2. Season the Roast

  • In a small bowl, combine the garlic powder, onion powder, black pepper, salt, and paprika.
  • Rub the seasoning mix generously over the entire surface of the beef roast, pressing it in to help it adhere.

3. Sear the Roast for Extra Flavor

  • Heat a large skillet over medium-high heat. Add a splash of oil if desired.
  • Sear the roast on all sides until it’s browned, about 2-3 minutes per side. This step adds a savory crust that enhances the flavor of the roast.

4. Roast the Beef

  • Place the seared roast in a baking dish or Dutch oven.
  • Pour the beef broth around the roast. Cover tightly with foil or a lid to keep the steam inside.
  • Roast in the preheated oven for about 3-4 hours, or until the beef is tender enough to shred easily with a fork.

5. Shred the Beef

  • Remove the roast from the oven and let it rest for 10-15 minutes to retain its juices.
  • Use two forks to shred the beef. If you prefer a thinner, more “shaved” roast beef texture, use a sharp knife to slice thin pieces.

6. Assemble the Sandwiches

  • Slice the sandwich buns in half. Pile the shredded beef on the bottom half of each bun.
  • Add a slice of provolone cheese, if desired, for a melty layer of creamy goodness.
  • Drizzle generously with Arby’s sauce (recipe below).
  • Serve warm, alongside curly fries or your favorite sides!

Homemade Arby’s Sauce

Add the authentic taste with this simple homemade Arby’s sauce.

Ingredients:

  • 1/2 cup ketchup
  • 2 tablespoons water
  • 1 tablespoon brown sugar
  • 1 tablespoon Worcestershire sauce
  • 1/2 teaspoon garlic powder
  • 1/2 teaspoon onion powder
  • 1/4 teaspoon salt
  • 1/4 teaspoon black pepper
  • 1/4 teaspoon hot sauce (optional, for a kick)

Instructions:

  1. In a small bowl, combine all ingredients. Whisk until smooth and fully blended.
  2. Adjust seasoning to taste, adding more Worcestershire for depth or hot sauce for spice.
  3. Refrigerate for at least 30 minutes before serving to let the flavors meld.
    The sauce can be stored in an airtight container in the refrigerator for up to 1 week.

Tips for Success

  • Thinly Slice for Authenticity: If you prefer a true Arby’s-style texture, chill the roast after cooking, then slice it as thin as possible with a sharp knife.
  • Make It Juicier: Reheat the shredded beef in a pan with some extra beef broth for ultra-tender, juicy meat.
  • Toast the Buns: Lightly toast the sandwich buns for a warm, slightly crispy base that holds up to the saucy beef.

Popular Questions & Answers for Homemade Arby’s Roast Beef Sandwich :

Q: What’s the best cut of beef to use for this recipe?
A: The ideal cut is an eye of round roast, which closely mimics the tender, thinly sliced beef in an Arby’s sandwich. Sirloin roast also works well if you’re looking for a bit more flavor and juiciness.

Q: Can I use a slow cooker instead of the oven?
A: Absolutely! To make this in a slow cooker, season and sear the beef as directed, then place it in the slow cooker with the beef broth. Cook on low for 6-8 hours or high for 3-4 hours, until the meat is tender and shreds easily.

Q: How do I get the beef to slice really thin, like Arby’s?
A: For thin, deli-style slices, let the roast chill in the refrigerator for 1-2 hours after cooking. Use a sharp knife to slice it as thinly as possible, or use a meat slicer if you have one.

Q: Can I make this recipe in advance?
A: Yes! The shredded beef can be stored in an airtight container in the refrigerator for up to 3 days or frozen for up to 3 months. Reheat with a bit of beef broth to keep it moist.

Q: Is there a substitute for Arby’s sauce?
A: If you’re in a hurry, bottled BBQ sauce mixed with a bit of ketchup and Worcestershire sauce makes a decent substitute. For a more authentic flavor, try making the homemade Arby’s sauce recipe provided!

Q: Can I use other cheeses besides provolone?
A: Definitely! Swiss, cheddar, or even American cheese all work well. Provolone is recommended for its mild, creamy flavor, but feel free to choose your favorite.

Q: Any sides that go well with this sandwich?
A: Curly fries, potato wedges, coleslaw, or a side salad pair perfectly. For the full Arby’s experience, consider making seasoned curly fries!

Q: How can I make this sandwich spicier?
A: Add a few dashes of hot sauce to the Arby’s sauce, or sprinkle crushed red pepper flakes into the beef broth. Pepper jack cheese is also a great spicy cheese option.

Q: How do I keep the beef from drying out during roasting?
A: Covering the dish with foil or using a Dutch oven traps moisture in, keeping the beef tender. Adding a bit of extra beef broth halfway through cooking can also help.

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